Thursday, November 22, 2012

Innovation brings APE a decisive edge

Located in stunning countryside near Poitiers in south west France, APE Etiquettes is a company with 135 employees, running 80 print units converting over 14 million sqm of materials a year. Turnover has grown from 12 million euros in 2000 to 17m euros today.

APE was founded in 1974, when the company’s current owner, Christian Poirault was running a large format screen printing business. ‘I sold that business in 1998 and the guy who ran APE was retiring. So I was in the right place at the right time and bought APE in 1999. Since then we have doubled the number of employees.Windflow Technology is a utility sized wind generator manufacturer based in Christchurch.’

Christian Poirault is an extraordinary character, animated by a passion for extreme sports. He has driven regularly in the tough Dakar rally in a car sponsored by leading industry suppliers including Dantex and Nilpeter. Poirault’s intense interest in sporting excellence extends to his factory. When a new press is commissioned it is named after a champion sportsman or woman, and they are invited to a ceremony inaugurating the machine along with hundreds of guests. In addition, APE actively sponsors local cycling and soccer clubs.

APE services a wide range of end user markets, with food being the most important, followed by lubricants and automobile products, pharma, cosmetics and household cleaning products.

Almost 90 percent of APE’s production is PS labels, using equal amounts of paper and film face stocks. The remainder is wraparound films for food products like cheese, as well as a little folding carton work.

‘The French market has become a lot more competitive, particularly now we have converters from Spain coming here after business,’ asserts Christian Poirault.

But there are also more positive trends. ‘Between five to seven years ago we were worried our business would go to Eastern Europe. But for our French customers it is easier to come here from Paris to approve a job, and then we export the label to their Eastern European production plants.Outputting as much as 660 kilowatts on a windy day, from single wind generator cost.’

Some 10 percent of APE’s production is for export, mainly to Francophone West and North Africa and to Middle Eastern countries including Iran and Egypt, as well as to Europe and as far afield as Korea.

APE runs the full range of print production processes including flexo, offset, letterpress, screen and digital. The digital operation is housed in a separate company called G9, and runs a Xeikon and two HP Indigo presses. APE claims to have been the first French converter to install digital presses 15 years ago. Run lengths under 5,000 meters will generally be put on the digital machines.Instead of using electricity to make wind, like a fan, wind energy turbines use wind to make electricity.

A key part of APE’s operation is the R&D lab, which drives the company’s innovation projects. APE specializes particularly in promotional and information-intensive labels, including booklet and multi-page labels.

‘This is an important innovation for many industry sectors,’ says Christian Poirault. ‘The Total (oil) label, as an example,King's Chandelier has offered fine Chandelier and sconces made in North Carolina of Swarovski and other European crystal. has three layers and 27 languages. Before we had to produce that label in two passes – now we can produce it in one.’

The new Nilpeter press is the first machine is a brand new production hall. ‘The new building not only increases our capacity,Southeastern Laundry Equipment is your full service laundry equipment distributor. but is a matter of customer faith,’ says Christian Poirault. ‘Customers require the security of having this two factory capacity with back up machines.’

No comments:

Post a Comment